EHS & Process Safety

Ensuring Safe, Compliant & Resilient Industrial Operations

At Agnim Engineerz, we deliver end-to-end Environmental, Health & Safety (EHS) and Process Safety solutions that help organizations identify risks early, comply with regulations, protect people and assets, and ensure sustainable operations.

Our services span the entire lifecycle of industrial facilities — from concept and design to commissioning, operations, and expansion — supporting compliance with Indian statutory requirements and global best practices.

Why EHS & Process Safety Studies Are Critical

Industrial incidents often stem from unidentified hazards, weak controls, or poor design decisions. Our structured safety studies help you:

  1. Prevent accidents, fires, explosions, and environmental releases
  2. Comply with Factories Act, DISH, PESO, CPCB, ISO & global standards
  3. Reduce downtime, asset damage, and legal exposure
  4. Improve operational reliability and workforce confidence

To access the current condition and current usability of the system as per today’s operations and size of the facility, Conducting FIRE SAFETY AUDIT is very critical. There is major 4 parts of Fire Safety Audit: –

  1. Fire Detection System
  2. Fire Suppression & Fire Fighting System 
  3. Egress & Evacuation System 
  4. Emergency Response Plan

Our EHS & Process Safety Services

1. Hazard Identification & Risk Assessment (HIRA)

HIRA is a systematic approach to identify workplace hazards and assess associated risks to people, equipment, processes, and the environment. Our HIRA studies provide clear risk rankings and actionable control measures aligned with legal and operational realities.

Scope Includes:

  1. Physical, chemical, mechanical, electrical & ergonomic hazards
  2. Routine & non-routine activities
  3. Contractor & maintenance risks
  4. Risk rating using severity–likelihood matrices

Deliverables:

  1. Area-wise and activity-wise risk registers
  2. Control hierarchy (engineering, administrative, PPE)
  3. Legal compliance mapping
  4. Implementation roadmap

Best suited for: Manufacturing plants, warehouses, pharma, utilities, infrastructure projects

2. Hazard Identification Study (HAZID)

HAZID is a high-level, early-stage hazard identification workshop used during conceptual design, layout finalization, or project planning. It identifies major accident hazards before capital is committed, saving cost and rework.

Key Focus Areas:

  1. Process hazards
  2. Layout & siting risks
  3. Utility & storage hazards
  4. External events (fire, flooding, human error)

Value Addition:

  1. Early risk elimination
  2. Safer design decisions
  3. Reduced project modifications
3. Hazard and Operability Study (HAZOP)
  1. HAZOP is a structured, node-by-node analysis of process systems to identify deviations that may lead to hazards, operability issues, or production losses.

    Our HAZOP facilitation is engineering-driven, not checklist-based, ensuring meaningful outcomes.

    Study Coverage:

    1. Process flow deviations (pressure, temperature, flow, composition)
    2. Causes, consequences & safeguards
    3. Recommendations with risk ranking

    Industries Served:

    1. Chemical & pharmaceutical
    2. API & formulation plants
    3. Utilities & bulk handling systems
4. Process Hazard Analysis (PHA)

PHA integrates multiple methodologies to evaluate complex industrial risks across operations.

Techniques Used:

  1. HAZOP
  2. What-If Analysis
  3. Checklist Analysis
  4. Scenario-based risk evaluation

Outcome:

  1. Clear understanding of accident scenarios
  2. Risk reduction measures aligned with operations
  3. Support for management decision-making
5. Environmental Aspect & Impact Studies (EA / ENVID)

We identify and evaluate environmental aspects and impacts related to emissions, effluents, waste, and resource consumption.

Applications:

  1. ISO 14001 EMS
  2. Regulatory compliance
  3. Sustainability initiatives

Deliverables:

  1. Aspect–impact registers
  2. Significance evaluation
  3. Environmental management plans
6. ETP & Fit-For-Purpose (FFP) Studies

We assess Effluent Treatment Plants (ETP) and process layouts to ensure systems are adequate, efficient, and compliant.

Coverage:

  1. Hydraulic & organic load assessment
  2. Treatment efficiency evaluation
  3. Operational & safety gaps
  4. Layout & flow optimization
7. Ergonomics & Time Motion Studies

Our ergonomics and workflow studies focus on human performance, safety, and productivity.

Benefits:

  1. Reduced musculoskeletal disorders
  2. Improved task efficiency
  3. Safer workstation design
8. Safety Audits

We conduct comprehensive statutory and best-practice safety audits covering infrastructure, equipment, processes, and systems.

Audit Coverage:

  1. Fire & life safety
  2. Electrical & mechanical safety
  3. Chemical handling & storage
  4. Documentation & permits
9. ISO & Regulatory Compliance Audits

We support organizations in achieving and maintaining compliance with international and Indian standards.

Standards Covered:

  1. ISO 45001 – Occupational Health & Safety
  2. ISO 14001 – Environmental Management
  3. Factories Act, DISH, CPCB norms